Realization of a Dental Framework by 3D Printing in Material Cobalt-Chromium with Superior Precision and Fitting Accuracy

We report on the generation of a cobalt-chromium dental framework with superior precision and fitting accuracy using selective laser melting. The objective of this study is the reduction of surface roughness and the possibility to manufacture a dental framework with high precision for passive fit with attachments, in particular a round tack. After selective laser melting, the dental framework is thermally post processed at 750 degrees C, shot-blasted with glass and highly polished. Nominal to actual 3D form deviation is analyzed by stripe light projection, revealing deviations being less than 250 mu m, i.e., warpage is as low as to permit dental application and accurate passive fit. In particular, the critical area of the dental framework, the fixture to the implant (overdenture) shows negligible deviations. This superior fitting accuracy is confirmed by joining the bar with a testing stylus.