RNN- and LSTM-Based Soft Sensors Transferability for an Industrial Process

The design and application of Soft Sensors (SSs) in the process industry is a growing research field, which needs to mediate problems of model accuracy with data availability and computational complexity. Black-box machine learning (ML) methods are often used as an efficient tool to implement SSs. Many efforts are, however, required to properly select input variables, model class, model order and the needed hyperparameters. The aim of this work was to investigate the possibility to transfer the knowledge acquired in the design of a SS for a given process to a similar one. This has been approached as a transfer learning problem from a source to a target domain. The implementation of a transfer learning procedure allows to considerably reduce the computational time dedicated to the SS design procedure, leaving out many of the required phases. Two transfer learning methods have been proposed, evaluating their suitability to design SSs based on nonlinear dynamical models. Recurrent neural structures have been used to implement the SSs. In detail, recurrent neural networks and long short-term memory architectures have been compared in regard to their transferability. An industrial case of study has been considered, to evaluate the performance of the proposed procedures and the best compromise between SS performance and computational effort in transferring the model. The problem of labeled data scarcity in the target domain has been also discussed. The obtained results demonstrate the suitability of the proposed transfer learning methods in the design of nonlinear dynamical models for industrial systems.

Automated summary

The design and application of Soft Sensors (SSs) in the process industry is a growing research field. Black-box machine learning methods are often used to implement SSs efficiently, but require efforts in selecting input variables and model parameters. This study investigates transferring knowledge acquired in SS design to similar processes through transfer learning, proposing two methods to design SSs based on nonlinear dynamical models. Recurrent neural structures were used for implementation in industrial systems, demonstrating the suitability of the proposed methods in designing nonlinear dynamical models for industrial systems.