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Ultra-strong bond interface in additively manufactured iron-based multi-materials

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Summary: Additive manufacturing technology is used to process functionally graded materials with high bonding strength, as demonstrated by the successful development of a steel-copper FGM using laser powder bed fusion. X-ray tomography was used to evaluate the low porosity level and the fine dendritic grains in the interface, which contribute to the high interfacial strength. Mechanical and fatigue tests confirmed the ultrahigh bonding strength in FGMs, surpassing that of traditional manufacturing methods, with discussion on the mechanisms involved.

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