Evaluation of continuous ethyl ester synthesis from acid soybean oil using a dual immobilized enzyme system

The use of non-edible oils, waste oils, and animal fats have been investigated as a low-cost feedstock for biodiesel (fatty acid alkyl esters) synthesis. However, these alternative raw materials have some drawbacks due to the high content of free fatty acid (FFA). This work aimed to study the continuous enzymatic ethyl esters synthesis, in a solvent-free system, from the reaction of acid soybean oil (acid value, AV, of 0.5, 8.5, 50, and 90) and ethanol using a dual commercial immobilized lipase system (Novozym 435 (R), Lipozyme TL IM (R), Lipozyme RM IM (R)). Initially, a dual lipase system was used in a single packed-bed reactor (PBR). The blend of Lipozyme TL IM and Novozym 435 had a positive synergistic effect on biodiesel synthesis: an increase of 76% in ethyl ester content was observed after 2 h using refined soybean oil. However, a reduction in the yield was observed in longer reaction times (25 h). Therefore, a continuous reaction system, operated with two different catalytic beds, was investigated. The use of two series reactors allowed high ethyl ester yield (>90%) and high acid conversion (>90%). The reaction using acid soybean oil (50 AV), and Lipozyme RM IM and Novozym 435 reached an ethyl ester content of 95% and 70% after 2 and 25 h, respectively. The results showed that using two different commercial immobilized lipases in intercalated packed-bed reactors enhanced biodiesel synthesis from acid soybean oil. The enzymatic system allows a high fatty acid conversion present in the acidic oil into ethyl ester.

Automated summary

This study successfully synthesized ethyl esters in a continuous reaction system using a dual commercial immobilized lipase system. High yield and acid conversion were achieved in the reaction system operated with two different catalytic beds.