Numerical Simulation of Arc and Droplet Behaviors in TIG-MIG Hybrid Welding

Tungsten inert gas-metal inert gas hybrid welding (TIG-MIG) combines the advantages of tungsten and metal inert gas welding. It can efficiently produce high-quality weld joints that meet modern manufacturing quality and efficiency requirements. Based on heat transfer, fluid dynamics, and electromagnetic theory, a three-dimensional coupled transient model of arc-droplet interactions in TIG-MIG hybrid welding was established. In this study, the temperature field, flow field, electromagnetic force, pressure, and current density parameters were analyzed in the arc space. The results show that introducing TIG welding has a significant impact on MIG welding.