Highly thermally conductive boron nitride@UHMWPE composites with segregated structure

Highly thermally conductive boron nitride (BN) @ultra-high molecular weight polyethylene (UHMWPE) composites with the segregated structure were fabricated by powder mixing and hot pressing. Scanning electron microscopy and polarizing optical microscopy were used to analyze the dispersion of BN particles in the UHMWPE matrix. The morphology observation shows that BN particles are selectively located at the interfaces of UHMWPE particles and form continuous thermally conductive networks after the compression molding process. As a result, the thermal conductivity of the BN@UHMWPE composite increases to 3.37 W m(-1) K-1 with 38.3 vol% BN, which is seven times larger than that of the pure UHMWPE. Furthermore, the incorporation of BN also influences the crystallinity and thermal properties of UHMWPE.