Application of a fuzzy-logic based model for risk assessment in additive manufacturing R&D projects

Experts from industry and academics have highlighted Additive Manufacturing (AM) as a technology that is revolutionizing manufacturing. AM is a process that consists of creating a three-dimensional object by incorporating layers of a material such as metal or polymer. This research studies risks associated with AM R&D Project Management. A significant set of risks with a potential negative impact on project objectives in terms of scope, schedule, cost and quality are identified through an extensive literature review. These risks are assessed through a survey answered by ninety academics and professionals with noteworthy sector expertise. This process is made by the measurement of two parameters: likelihood of occurrence and impact on project objectives. According to the responses of the experts, the level of relevance of each risk is calculated, innovatively, through a fuzzy logic-based model, specifically developed for this study, implemented in MATLAB Fuzzy Logic Toolbox. The results of this study show that the risks Defects occurring during the manufacturing process, Defective design, Poor communication in the project team and Insufficient financing are determined as the most critical in AM R&D Project Management. The proposed model is presented as a powerful new tool for organizations and academics, to prioritize the risks that are more critical to develop appropriate response strategies to achieve the success of their projects.