Self-healing and flexible carbon nanotube/polyurethane composite for efficient electromagnetic interference shielding

Electromagnetic interference (EMI) shielding composites are inevitably damaged in the long-term usage which would affect the regular operation of the devices. Hence, the demand for materials with healable and reliable EMI shielding performance has increased. Here, a flexible conductive composite owning both self-healing and EMI shielding functions is facilely developed, with carbon nanotubes (CNTs) as conductive filler and dynamically crosslinked polyurethane bearing Diels-Alder bonds (PUDA) as polymer matrix. The PUDA/CNT composite shows a high EMI shielding effectiveness (EMI SE) of 30.7 dB at 5.0 wt% CNT loading in the range of X-band (8.2-12.4 GHz). And the EMI SE can recover from 16.8 dB for damaged state to 29.8 dB after three times cut/healing cycles, revealing excellent EMI SE retention of 97.1%. The PUDA/CNT composite also exhibits healable tensile properties with an elongation at break up to 571% +/- 31% at 2.0 wt% CNT content and self-healing efficiency of 89.2% after the repeatable healing. This work demonstrates a healable EMI shielding composite, which ensures the reliability and long-time use under harsh conditions.