A Sensorless Commutation Error Correction Method for High-Speed BLDC Motors Based on Phase Current Integration

Inaccurate commutation in brushless dc motor (BLDCM) will induce current harmonic and increase motor loss, which reduce motor efficiency. Meanwhile, for the sensorless BLDCM, the motor commutation is seriously affected by detection errors and calculation errors, which are caused by the nonideal conditions and the parameters variation. In this paper, a novel commutation error correction method is proposed to determine optimal commutation instant for the sensorless high-speed BLDCM. First, the relationship between commutation error and motor phase current is analyzed. According to this relationship, an initial commutation error can be calculated and compensated in one conduction interval. Then, online commutation corrections are performed to compensate for the residual error in following conduction intervals. The correction accuracy of commutation instant is determined by the phase current integral difference. This method is insensitive to motor parameters and back electromotive force waveform. Therefore, the commutation error is effectively eliminated in the whole speed range. Finally, the feasibility and effectiveness of the proposed method are evaluated by experimental results.