Multilayer Nanofiber Composite Separator for Lithium-Ion Batteries with High Safety

An original Von Koch curve-shaped tipped electrospinneret was used to prepare a polyimide (PI)-based nanofiber membrane. A multilayer Al2O3@polyimide/polyethylene/Al2O3@polyimide (APEAP) composite membrane was tactfully designed with an Al2O3@ polyimide (AP) membrane as outer shell, imparting high temperature to the thermal run-away separator performance and a core polyethylene (PE) layer imparts the separator with a thermal shut-down property at low temperature (123 degrees C). An AP electrospun nanofiber was obtained by doping Al2O3 nanoparticles in PI solution. The core polyethylene layer was prepared using polyethylene powder and polyterafluoroethylene (PTFE) miniemulsion through a coating process. The addition of PTFE not only bonds PE power, but also increases the adhesion force between the PE and AP membranes. As a result, the multilayer composite separator has high safety, outstanding electrochemical properties, and better cycling performance as a lithium-ion battery separator.