Robust polyimide nano/microfibre aerogels welded by solvent-vapour for environmental applications

Due to the high porosity, resilience and ultra-low density, polymer nanofibre-derived aerogels (NFAs) have been widely investigated in recent years. However, welding of the fibrous networks of NFAs, which has been proved extremely essential to their structural performance, still remains a major challenge. Herein, electrospun polyimide (PI) nano/microfibres were used as building blocks to construct hierarchically porous aerogels through a solid-templating technique. By further welding the adjacent nano/microfibres at their cross-points in a controllable fashion by solvent-vapour, super elasticity was achieved for the aerogels, with a recoverable ultimate strain of 80%. It is noteworthy that this process is free from cross-linking, heating and significant structure changing (i. e. chemical structure, crystallinity and fibrous network). Additionally, the porous structure of PI nano/microfibre aerogels (PI-N/MFAs) could be tuned by adjusting the organization of microfibres from a disordered/ordered cellular to a uniform structure. The as-obtained aerogels showed ultra-low density (4.81 mg cm(-3)), high porosity (99.66%), and comparable or higher recoverable compressive strain and stress relative to the other nanofibrebased aerogels. Furthermore, we showed the potential of such an aerogel for particle or aerosol filtration. PI nanofibre aerogels composite filters (PI-NFACFs) manifested excellent performance in PM2.0 filtration (99.6% filtration efficiency with 115 Pa pressure drop). Therefore, this study brought a new perspective on the simple preparation of nanofibre-based aerogels for air filtration.