Tribochemistry of TaN, TiAlN and TaAlN coatings under ambient atmosphere and high-vacuum sliding conditions

Tribochemical analysis of monolithic TaN, TiAlN, and TaAlN coatings deposited by reactive magnetron sputtering onto 316LN stainless steel (SS) substrates are described. Tribology experiments were carried out in ambient atmospheric and high-vacuum sliding conditions to investigate the tribo-atmospheric dependent friction and wear characteristics of these coatings. The lower friction coefficient and improved wear-resistant properties were observed for TaN and TiAlN coatings in the humid atmosphere than in high-vacuum testing condition. Interestingly, lower friction and wear resistance properties of TaAlN coated SS are significantly enhanced in atmospheric as well as high-vacuum sliding conditions because of their highly dense and fine-grained microstructure with stable cubic B1 TaAlN phase. Energy dispersive X-ray spectroscopy elemental mapping and microfocused X-ray photoelectron spectroscopy were carried out on the wear tracks to explore the comprehensive tribo-environment dependent tribochemistry. Formations of alumina (Al2O3) rich tribolayer reduced the friction and enhanced the wear resistance of TaAlN/SS sample tested in atmospheric condition; whereas this coating is highly stable in the high-vacuum condition with higher wear resistance.