Unraveling Interaction Mechanisms between Molybdenite and a Dodecane Oil Droplet Using Atomic Force Microscopy

Molybdenite (MoS2) is a mineral that has drawn great interest because of its potential application in various fields. To facilitate the flotation of molybdenite, the mineral pulp is commonly treated with nonpolar oil additives to promote hydrophobicity and to form an oil bridge between ultrafine molybdenite particles for agglomeration. In this study, dodecane was chosen as a model oil to investigate the flotation mechanisms of molybdenite with nonpolar oil. The interaction forces between a micrometer-sized dodecane droplet and the molybdenite basal plane in various electrolyte solutions were directly measured by the atomic force microscope droplet probe technique. The effects of added salts, ionic strength, and solution pH on interaction forces were evaluated by considering van der Waals, electrical double-layer (EDL), and hydrophobic forces. The experimentally measured force curves were found to agree well with the Reynolds lubrication model and the augmented Young-Laplace equation. The results show that the competition between repulsive EDL forces and attractive hydrophobic forces was directly responsible for oil-molybdenite attachment behavior. High pH and low salinity (<24 mM NaCl) led to strong repulsive EDL forces, which stabilized the interaction and prevented the attachment of oil to molybdenite. Both low pH and high salinity facilitated the attachment of oil to molybdenite through the depression of EDL force, allowing attractive hydrophobic force to dominate. The hydrophobic attraction was quantified with an exponential decay length of 1.0 +/- 0.1 nm. Furthermore, calcium ions decreased the magnitude of the surface potentials of both oil and molybdenite more than that seen with the same ionic strength of sodium ions, suggesting the suppressed EDL repulsion. This study provides quantitative information about the surface forces between oil and the molybdenite basal plane and an improved understanding of the fundamental interaction mechanisms governing molybdenite recovery by mineral flotation.