Separation performance of mechanical flotation cell and cyclonic microbubble flotation column: in terms of the beneficiation of high-ash coal fines

Separation performance of mechanical flotation cell and cyclonic microbubble flotation column (FCMC) was compared in terms of the beneficiation of high-ash coal fines that has the characteristics of the content of eta of 47.37%, the clean coal yield of 39.19% and the clean coal ash content of 10.78% at the feed pulp concentration of 40 g/L through twice explorative flotation experiments and the orthogonal experiment. It was found that the ash content of the clean coal had a strong dependence on the feed concentration. In contrast, the yield of the concentrate of the column flotation was increased to 43.26% with the lower ash content of 9.47% and the higher eta of 54.51% even at higher feed concentration of 60 g/L. The remarkable separation efficient of the FCMC flotation column for the difficult-to-float coal slime that has the characteristics of high content of fine particles with high ash was attributed to the presence of the centrifugal force field, more microbubbles generated by hydrodynamic cavitation, the form of countercurrent mineralization, and thicker froth layer.