Light hydrocarbons to BTEX aromatics over hierarchical HZSM-5: Effects of alkali treatment on catalytic performance

Three HZSM-5 zeolites with initial Si/Al ratios of 15, 25, and 40 were treated using an alkali solution to establish a hierarchical micropore-mesopore interconnected structure in alkali-treated zeolite samples Z15-AT, Z25-AT, and Z40-AT, respectively. The aim of the present work is to improve the catalytic stability in the aromatization of ethylene, a model compound representing the light hydrocarbons produced by the high-temperature Fischer-Tropsch synthesis. By using characterization techniques, such as XRD, ICP, N-2 adsorption/desorption, TEM, Al-27 and Si-29 MAS/NMR, NH3-TPD, Pyridine-IR, and TGA, we analyzed the textural property and acidity of the fresh catalysts, as well as the coke formation rate of the spent catalysts. The catalytic stability was shown to be successfully enhanced in the light hydrocarbon aromatization and the initial Si/Al ratio is a crucial factor for the mesopore formation and the catalytic performance. Among the prepared zeolite samples, the Z25-AT sample seemed to be the most suitable catalyst owing to its significant enhancement in the catalytic stability. The main reason for the improved stability by alkali treatment seems to be that the hierarchical pore structure facilitates the mass transfer and provides the additional space for carbon deposition as well, thus weakening the pore blocking and prolongs the lifetime of the catalyst.