期刊
MATERIALS
卷 12, 期 2, 页码 -出版社
MDPI
DOI: 10.3390/ma12020308
关键词
directed energy deposition; laser metal deposition; laser cladding; process parameters; melt pool; coaxial monitoring; process monitoring
类别
资金
- Federal Ministry of Education and Research [03ZZ0216B]
The growing number of commercially available machines for laser deposition welding show the growing acceptance and importance of this technology for industrial applications. Their increasing usage in research and production requires process stability and user-friendly handling. A commercially available DMG MORI LT 65 3D hybrid machine used in combination with a CCD-based coaxial temperature measurement system was utilized in this work to investigate what information relating to the intensity distribution of melt pool surfaces could be appropriate to draw conclusions about process conditions. In this study it is shown how the minimal required specific energy for a stable process can be determined, and it is indicated that the evolution of a plasma plume depends on thermal energy within the base material. An estimated melt pool areacalculated by the number of pixels (NOP) with intensities larger than a fixed, predefined thresholdbuilds the main measure in analysing images from the process camera. The melt pool area and its temporal variance can also serve as an indicator for an increased working distance.
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