MOF-derived Co nanoparticles embedded in N,S-codoped carbon layer/MWCNTs for efficient oxygen reduction in alkaline media

The hydrothermal reaction of cobalt salt in the presence of 4-pyridyl-tetrathiafulvalene-4-pyridyl (4-py-TTF-4-py) and terephthalic acid (PTA) has been employed for the preparation of a novel metal-organic framework (MOF), i.e., (4-py-TTF-4-py)(2)M-2(PTA)(4) (M = Co2+). The obtained MOF is then used as a starting material for the synthesis of Co nanoparticles embedded in N,S-codoped carbon layer and supported on multi-walled carbon nanotubes (Co@NSC/MWCNTs) through the high-temperature calcination. Specifically, the calcination leads to the formation of N,S-codoped carbon-coated Co nanoparticles with simultaneous growth on the MWCNTs due to decomposition of the MOF. When used as the electrocatalyst, the Co@NSC/MWCNTs are found to have a higher activity for the oxygen reduction reaction (ORR) and follow a four-electron pathway. The catalytic activity of the Co@NSC/MWCNTs is much higher than that of the pure MWCNTs and the MOFs/MWCNTs. Although the Co@NSC/MWCNTs still exhibit slightly higher overpotential for the ORR, it is indeed more kinetically facile than the commercial Pt/C catalyst, as demonstrated by its higher limiting current density and lower Tafel slope. Additionally, the Co@NSC/MWCNTs also show superior stability and better tolerance to methanol crossover and CO poisoning, compared with those of the commercial Pt/C catalyst. These results strongly suggest that the Co@NSC/MWCNTs could be used as one of the most promising ORR electrocatalysts for the ORR with great potential to replace the Pt/C. The work present here opens up a new route for the design of carbon-integrated ORR electrocatalysts with high performance from a great number of available and yet rapidly growing MOFs.