Dramatically improved dielectric properties of polymer composites by controlling the alignment of carbon nanotubes in matrix

Aligned multi-walled carbon nanotubes (MWCNTs)/polyvinyl alcohol composite films were prepared by using an easy and controllable electrospinning-in situ film-forming (EF) technique. A high dielectric constant (k), a low dielectric loss, a consistently high breakdown strength, and a high energy density were obtained by using this technique. The dramatically improved dielectric properties are ascribed to the good dispersion and alignment of MWCNTs in the matrix, facilitating the formation of a large number of separated nano-capacitors (high k and low direct current (DC) conductance). For comparison purposes, the same composite films were prepared by solution casting (SC). At the same MWCNT content, the SC method yielded a higher k, but a significantly higher dielectric loss and much lower breakdown strength and energy density because of the random dispersion of MWCNTs in the matrix and the formation of a MWCNT network, which result in a large increase in DC conductance. The formation mechanism of the different microstructures and the relationships between the microstructures and dielectric properties are clarified. Our results indicate that high-performance MWCNTs/polymer dielectric composites can be obtained by controlling the microstructure of the composites by using the EF technique, which widens the applications of dielectric materials.