Study of hydrophilicity and stability of chemically modified PDMS surface using piranha and KOH solution

Successful realization of various BioMEMS devices demands effective surface modification techniques of PDMS elastomer. This paper presents a detailed report on a simple and cost effective approach for surface modification of PDMS films involving wet chemical treatment in two-step processes: primarily involving piranha solution followed by KOH dip to improve hydrophilicity and stability of PDMS surface. Chemical composition of the solution and surface treatment condition have been varied and optimized to significantly increase the surface energy. The effect of surface modification of the elastomer after wet chemical treatment is analyzed using contact angle measurement and FTIR-ATR study. PDMS surface treated in piranha solution with H2O2 and H2SO4 in the ratio of 2:3 followed by a dip in KOH solution for 15 min duration each, demonstrated a maximum reduction of contact angle to similar to 27 degrees as compared to untreated sample having a contact angle of similar to 110 degrees. The removal of hydrophobic methyl group from elastomer surface and subsequent hydrophilization of surface by wet chemical process was confirmed from FTIR-ATR spectra. This result is also supported by improved adhesion and electrical continuity of deposited aluminum metal film over the modified PDMS surface. Copyright (c) 2011 John Wiley & Sons, Ltd.