Active wing design with integrated flight control using piezoelectric macro fiber composites

Piezoelectric macro fiber composites (MFCs) have been implemented as actuators into an active composite wing. The goal of the project was the design of a wing for an unmanned aerial vehicle (UAV) with a thin profile and integrated roll control with piezoelectric elements. The design and its optimization were based on a fully coupled structural fluid dynamics model that implemented constraints from available materials and manufacturing. A scaled prototype wing was manufactured. The design model was validated with static and preliminary dynamic tests of the prototype wing. The qualitative agreement between the numerical model and experiments was good. Dynamic tests were also performed on a sandwich wing of the same size with conventional aileron control for comparison. Even though the roll moment generated by the active wing was lower, it proved sufficient for the intended roll control of the UAV. The active wing with piezoelectric flight control constitutes one of the first examples where such a design has been optimized and the numerical model has been validated in experiments.