Micron-scale polymer-metal cantilever actuators fabricated by focused ion beam

Polymer-metal microcantilever actuators have been fabricated using an innovative approach based on focused ion beam micromachining technology. The fabrication involves depositing a thin metal film onto the surface of the polymer and machining using the ion beam. The microcantilever created is then extracted and transferred to a desirable support using a micromanipulator. This approach demonstrates the potential for maskless and resistless prototyping of cantilevers that can be evaluated for use as MEMS/NEMS actuators. Nanometer-scale displacement of the resulting polystyrene-platinum bimorph microactuator with respect to temperature change is demonstrated via visual monitoring in a scanning electron microscope with a heating stage. The performance of the bimorph cantilever microactuators is verified using both analytical and finite element modeling. (C) 2011 Elsevier B.V. All rights reserved.