Syndiotactically enriched 1,2-selective polymerization of 1,3-butadiene initiated by iron catalysts based on a new class of donors

A series of phosphoryl (P=O) contained compounds: triethylphosphate (a), diethyl phenyl phosphate (b), ethyldiphenylphosphate (c) triarylphosphates (d and h-m), triphenylphosphine oxide (e), phenyl diphenylphosphinate (f) and diphenyl phenylphosphonate (g) have been prepared. Iron catalysts, which are generated in situ by mixing the compounds with Fe(2-EHA)(3) and (AlBu3)-Bu-i in hexane, are tested for butadiene polymerization at 50 degrees C. Phosphates donated catalysts have been, unprecedently, found to conduct extremely high syndiotactically (pentad, rrrr=46.1-94.5%) enriched 1,2-selective (1,2-structure content=56.2-94.3%) polymerization of butadiene. Introduction of electron withdrawing substituents on phenyl rings of triphenylphosphate (k-m) remarkably promotes catalytic activity, while bulky substituent isopropyl at 2-position (h) has beneficial influence on regioselectivity. Employment of e, for g as donor, results in a suppressed monomer conversion, accompanied by deteriorated 1,2-regioselectivity. The effects of polymerization conditions such as reaction temperature, types of cocatalysts and polymerization medium are also investigated by using catalyst system with tri(2,4-difluorophenyl)phosphate (m) as donor. Highly tolerance to polymerization temperature up to 80 degrees C is observed for the first time in the iron-based catalyst. (C) 2009 Elsevier Ltd. All rights reserved.