Spray deposition of steam treated and functionalized single-walled and multi-walled carbon nanotube films for supercapacitors

Steam purified, carboxylic and ester functionalized single-walled carbon nanotube (SWNT) and multi-walled carbon nanotube (MWNT) films with homogeneous distribution and flexible control of thickness and area were fabricated on polymeric and metallic substrates using a modified spray deposition technique. By employing a pre-sprayed polyelectrolyte, the adhesion of the carbon nanotube (CNT) films to the substrates was significantly enhanced by electrostatic interaction. Carboxylic and ester functionalization improved electrochemical performance when immersed in 0.1 M H2SO4 and the specific capacitance reached 155 and 77 F g(-1) for carboxylic functionalized SWNT and MWNT films respectively. Compared with existing techniques such as hot pressing, vacuum filtration and dip coating, the ambient pressure spray deposition technique is suggested as particularly well suited for preparing CNT films at large scale for applications including providing electrodes for electrochemical supercapacitors and paper batteries.