Physical and Mathematical Modeling of Inert Gas-Shrouded Ladle Nozzles and Their Role on Slag Behavior and Fluid Flow Patterns in a Delta-Shaped, Four-Strand Tundish

Inert gas shrouding practices were simulated using a full-scale, four-strand water model of a 12-tone, delta-shaped tundish. Compressed air was aspirated into the ladle shroud to model volumetric flow rates that range between 2 and 10 pct of steel entry flows. Bubble trajectories, slag layer movements, and flow fields, were visualized. Flow fields were visualized using particle image velocimetry (PIV). A numerical model also was developed using discrete phase modeling (DPM) along with the standard k-epsilon turbulence model with two-way turbulence coupling. Predicted flow fields and bubble trajectories corresponded with the water model experiments.