Continuously Tunable and Oriented Nanofiber Direct-Written by Mechano-Electrospinning

A mechano-electrospinning method is presented to direct-write oriented nanofiber with high deposition accuracy in continuously tunable manner. This method uses a large nozzle to deposit high-resolution fiber-arrays by near-field localization. Due to the existence of mechanical drawing force, a higher resolution pattern can be direct-written by a lower voltage, which just keeps the Taylor cone stable. Then the fiber is stretched through a moving substrate, by which the deposited fiber can be continuously tuned from 400 nm to 200 nm in a linear relationship. The effects of the speed on the diameter and morphology of fibers are studied, and the analysis of the mechanism of the fiber alignment is given. The positionability and controllability make mechano-electrospinning very different from the traditional electrospinning, which only collects the fibers in the form of nonwoven fabric. In addition, the fibers fabricated by this method can directly deposit over a large flat area in the form of arrays and complex patterns with high precision.