Oxidation of aniline: Polyaniline granules, nanotubes, and oligoaniline microspheres

Aniline was oxidized with ammonium peroxydisulfate in solutions of strong acid (0.1 M sulfuric acid), weak acid (0.4 M acetic acid), or alkali (0.2 M ammonium hydroxide). The properties of the oxidation products and their morphology are controlled by the initial acidity of the medium and the acidity profile during the oxidation; the acidity increases because sulfuric acid is a byproduct. Conducting polyaniline nanogranules, nanotubes, or nonconducting oligoaniline microspheres were obtained, respectively. FTIR spectra suggest that the oligomers produced by the oxidation of neutral aniline molecules at the beginning of oxidation are similar, regardless of the acidity of the medium. Neutral aniline molecules, prevailing under alkaline conditions, are easily oxidized to aniline oligomers composed of ortho- and para-coupled aniline constitutional units. Ortho-coupled units are further converted by oxidative intramolecular cyclization to phenazines. It is proposed that, in acidic media, N-phenylphenazine units constitute the initiation centers for the subsequent polymerization of aniline, which takes place at pH < 2 when the intermediate pernigraniline chains become protonated. Anilinium cations, which dominate in strongly acidic media, are difficult to oxidize to oligomers, but they easily participate in the formation of polymer chains once their growth has started. The self-organization of phenazine units is responsible for the generation of polyaniline nanotubes. Partial sulfonation of aromatic amines occurs at higher pH, especially in alkaline media. The sulfonated oligomers stabilize aniline emulsions and enable the formation of oligoaniline microspheres, when the miscibility of aniline with aqueous medium is limited. The final oxidation products obtained in alkaline conditions contain only low-molecular-weight oligomers; the polymeric component is the dominating product only in strongly acidic media. Both components are present in various proportions when the oxidation takes place at intermediate pH ranges.