The Effect of Heat Treatment on the Oxidation Mechanism of Blended Powder Cr3C2-NiCr Coatings

The advantageous oxidation and wear properties of Cr3C2-NiCr thermal spray coatings have resulted in them being extensively applied to combat erosion at high temperatures. Under these conditions, oxide layers take on an ever more significant role in determining the composite response. The response of blended powder-based carbide coatings for erosion applications has formed the basis for application of cermet-based coatings at elevated temperature. In this study, the oxidation mechanisms of as-sprayed and heat-treated Cr3C2-NiCr blended powder-based coatings are characterized. Interdiffusion between the coating phases with long-term exposure increased the Cr content of the matrix phase. This had a significant effect on the oxidation mechanism. The implications of the change in oxidation mechanism and oxide morphology on the coating response to high-temperature erosion are discussed.