Sulfonated poly(arylene ether sulfone) as a methanol-barrier layer in multilayer membranes for direct methanol fuel cells

Novel poly(arylene ether sulfone) copolymers containing different amount of pendant sulfonic acid groups have been synthesized by an aromatic substitution polymerization reaction. The properties of the synthesized sulfonated poly(diphenylsulfone-diphenol) (SDPS-DP) copolymers depend on the sulfonic acid group content in the copolymers. Although all the copolymers show good thermal stability, low liquid uptake, and low methanol crossover, they exhibit lower proton conductivity than Nafion or sulfonated poly(ether ether ketone) (SPEEK). Taking advantage of the low methanol crossover, multilayer membranes consisting of the SDPS-DP copolymer as a methanol-barrier center layer and SPEEK as the proton-conducting outer layers have been fabricated and characterized. The SPEEK/SDPS-DP-60/SPEEK multilayer membranes with an optimized center layer thickness are found to exhibit better performance and higher power density in DMFC than plain SPEEK and Nafion 115 membranes. (C) 2009 Elsevier B.V. All rights reserved.