Mechanochemical synthesis of LaCo5 magnetically hard anisotropic powder

LaCo5 particles were prepared from La2O3 and Co powders processed in the presence of Ca as a reducing agent and a CaO dispersant. After high-energy ball milling followed by a short annealing at 900 degrees C, the particles exhibited a room-temperature intrinsic coercivity of 24.5 kOe. Separation of the hard magnetic particles with water is accompanied by the release of hydrogen and this leads to replacement of the LaCo5 structure by various LaCo5Hx hydrides. The LaCo5 structure was restored by removing hydrogen via vacuum annealing. The resulting particles were polydispersed with an average size of 540 nm and crystallographically anisotropic; they exhibited a remanent magnetization of 83.8 emu g (1) (8.7 kG) and a coercivity of 9.6 kOe. The dramatic improvement of the hard magnetic properties as compared to those obtained by standard milling is attributed to a lower density of anisotropy defects at the surface of the mechanochemically synthesized particles. This advantage may allow for the commercial utilization of more abundant/ less expensive raw materials for permanent magnets.