Direct formation of L10 FePt in as-cast FePt-based magnetic nanocomposite ribbons without post-synthesis annealing

A novel nanocomposite FePt-based exchange-coupled magnet has been synthesized and structurally and magnetically characterized. We report for the first time the direct formation of the L1(0) FePt phase without the need for post-synthesis annealing procedures in Fe-Pt-based melt-spun ribbons, obtained by a conventional melt spinning method. The structure and magnetic properties are investigated and the occurrence of the L1(0) ordered phase in the as-cast state of Fe-Pt-Ag-B melt-spun ribbons is confirmed by XRD and magnetic measurements. A microstructure consisting of fine, uniformly dispersed, 22-24 nm FePt grains dispersed within a soft magnetic matrix is observed by scanning transmission electron microscopy imaging. Coercive fields as high as 727 kAm(-1), saturation magnetization of about 1.2 T and energy product around 87 kJm(-3) are determined from 270 K hysteresis loops of the as-cast ribbons, making one of the best FePt-based nanocomposite magnet ribbons even without further annealing treatments.