A scientific application oriented classification for metal transfer modes in GMA welding

In this work, metal transfer in solid wire GMA welding was studied. Several experiments with different combinations of gas-wire-parameters were carried out to observe metal transfer and to characterize the various transfer modes. A laser shadograph system with synchronized electrical signals and high speed filming were used. New modes were observed and their particular characteristics described for completeness. A classification for metal transfer, oriented to scientific personnel (researchers, scholars and students), is proposed, in which the modes are independent of the type of shielding gas or welding power source. (C) 2012 Elsevier B.V. All rights reserved.