Waste oil shale ash as a novel source of calcium for precipitated calcium carbonate: Carbonation mechanism, modeling, and product characterization

In this paper, a method for converting lime-containing oil shale waste ash into precipitated calcium carbonate (PCC), a valuable commodity is elucidated. The mechanism of ash leachates carbonation was experimentally investigated in a stirred semi-batch barboter-type reactor by varying the CO2 partial pressure, gas flow rate, and agitation intensity. A consistent set of model equations and physical-chemical parameters is proposed to describe the CaCO3 precipitation process from oil shale ash leachates of complex composition. The model enables the simulation of reactive species (Ca2+, CaCO3, SO42-, CaSO4, OH-, CO2, HCO3-, H+, CO32-) concentration profiles in the liquid, gas, and solid phases as well as prediction of the PCC formation rate. The presence of CaSO4 in the product may also be evaluated and used to assess the purity of the PCC product. A detailed characterization of the PCC precipitates crystallized from oil shale ash leachates is also provided. High brightness PCC (containing up to similar to 96% CaCO3) with mean particle sizes ranging from 4 to 10 mu m and controllable morphology (such as rhombohedral calcite or coexisting calcite and spherical vaterite phases) was obtained under the conditions studied. (C) 2011 Elsevier B.V. All rights reserved.