In situ monitoring the drying kinetics of knife coated polymer-fullerene films for organic solar cells

The efficiency of polymer based bulk heterojunction (BHJ) solar cells mainly depends on the film morphology of the absorption layer and the interface properties between the stacked layers. A comparative study using atomic force microscopy (AFM) and optical in situ thin film drying measurements is performed. The strong impact of distinct drying scenarios on the polymer:fullerene BHJ layer morphology is investigated by AFM. The AFM images show a systematic dependency of structure sizes at the surface on drying kinetics. In addition thin film optical measurements for the determination of thin film drying kinetics and parameters are performed using a dedicated experimental setup. The data are used as the input for a quantitative simulation of the drying process. The film thickness decreases linearly during drying while the solvent mass fraction decreases moderately over a wide range until it drops rapidly. Subsequently the remaining solvent fraction evaporates considerably slower. Our work gives a fundamental understanding of the film formation kinetics and prerequisites for the systematic optimization of the film morphology in solution processed organic photovoltaic devices.