Influence of heat treatment on microstructure and tensile behavior of a hot isostatically pressed nickel-based superalloy

A nickel-based superalloy powder RR1000 has been hot isostatically pressed (HIPed) and heat treated to produce different microstructures. Microstructures were investigated using a scanning electron microscope (SEM). Tensile testing was performed at room temperature and 700 degrees C and the deformed samples were examined using SEM and transmission electron microscope (TEM). It was found that in the as-HIPed condition the microstructure consisted of coarse and irregular-shaped primary and secondary gamma' together with a low volume fraction of fine gamma' (<50 nm in diameter). Solution treatment below the gamma' solvus followed by air cooling resulted in the formation of finer cuboidal secondary gamma' (350-750 nm) and medium-sized spherical tertiary gamma' (100-200 nm). This led to an improvement of both the 0.2% yield strength and ultimate tensile strength. Ageing of the solution-treated or of the as-HIPed samples at 760 degrees C resulted in the precipitation of a high population of fine gamma' (around 50 nm) which further increased the strength. Within the resolution limit of the current TEM analysis, deformation at room temperature seemed to occur mainly by dislocations cutting through secondary gamma' and very fine gamma', accompanied by the formation of stacking faults within these precipitates; most of the medium-sized tertiary gamma' precipitates in solution-treated and aged samples were not cut through but were surrounded by dislocations. Deformation at 700 degrees C happened by dislocations cutting through gamma' precipitates and c matrix, leading to the formation of extended stacking faults across both c and gamma'. It is suggested that the optimum treatment of the current powder superalloy is to solution-treat and age after HIPing; this results in properties which are comparable with those of thermomechanically processed samples. Crown Copyright (c) 2013 Published by Elsevier B.V. All rights reserved.