期刊
INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH
卷 53, 期 6, 页码 1736-1745出版社
TAYLOR & FRANCIS LTD
DOI: 10.1080/00207543.2014.957878
关键词
tool replacement; tool reliability; quality deterioration; decision-making; quality loss
资金
- Fundamental Research Funds for the Central Universities [CDJZR13110071]
- National Major Science and Technology Research Program of China [2011ZX04001-041]
Operating the machine with a deteriorated cutting tool often leads to poor product quality performance and high risk of tool failure. Replacing the degraded tool is an effective measure to reduce product quality loss and chance of tool failure. Excessive tool replacements, however, may increase the production capacity loss and tool replacement cost. Taking these factors into consideration, this paper presents an approach for determining the optimal tool replacement time for cutting process. It assumes that the product quality deteriorates as cutting tool wears and tool failure occurs randomly during the cutting process. A product quality failure rate model is developed to characterise the deterioration of product quality during the cutting process, and the product quality loss is estimated based on this model. Weibull distribution is employed to describe the stochastic tool life. A tool replacement model is proposed based on balancing the product quality loss, penalty cost for possible tool failure, production capacity loss and tool replacement cost. Sensitivity analysis of the optimal tool replacement decision is presented.
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