期刊
INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH
卷 49, 期 6, 页码 1511-1529出版社
TAYLOR & FRANCIS LTD
DOI: 10.1080/00207540903567333
关键词
AMHS; buffer; CONWIP; lean-pull strategy; simulation optimisation; TFT-LCD
资金
- National Science Council of Taiwan, Republic of China [NSC-98-2221-E-006-100-MY3]
The increase of a panel's size in thin film transistor - liquid crystal display (TFT-LCD), results in an increase in stock space and increased cost from work-in-process (WIP). This paper proposes a lean-pull strategy, combining buffers with CONWIP (CONstant work-in-process), which results in shared resources to a re-entrant process in TFT-LCD manufacturing. The buffer size and CONWIP levels are the decision variables and are solved by simulation optimisation. The proposed procedure is applied to a factory that manufactures TFT-LCD. The study shows that the proposed lean-pull strategy can reduce the cycle time and achieve a reduction of 34.57% in WIP. The automated material handling systems (AMHS) stocker utilisation can be reduced from 62.13% to 18.49% without additional investment or facilities. Sensitivity analysis indicates the maximum daily throughput will achieve over 10% improvement. The empirical results from this pilot study provide useful managerial insights for the production control of array manufacturing.
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