A generative process planning system for parts produced by rapid prototyping

This paper presents a generative process planning system for parts produced by the rapid prototyping process (i.e. fused deposition modelling-FDM). The proposed process planning involves optimal selection of orientating the model with a proper support structure and then provides an intelligent slicing methodology, such as direct or adaptive, to minimise the built up time, keeping the geometry and cusp height errors in control. Pre- and post-slicing processes have been used to minimise the sliced data error. The Computer Aided Process Planning (CAPP) model has been arranged into five modules: orientation, support structure generation, slicing, path planning and Numerical Control (NC) program generation, and model build up. The CAPP model has been implemented in C language having a unique methodology consisting of 42 simplified steps. The CAPP model has been tested for several examples and shows satisfactory results.