4.7 Article

Smooth feedrate planning for continuous short line tool path with contour error constraint

出版社

ELSEVIER SCI LTD
DOI: 10.1016/j.ijmachtools.2013.09.009

关键词

Smooth feedrate planning; Curvature radius estimation; Real-time look-ahead; Target feedrate filter; Planning unit

资金

  1. National Natural Science Foundation of China [50975193]
  2. Innovation Foundation of Tianjin University

向作者/读者索取更多资源

In the machining program for free form surfaces, the tool path is usually represented as continuous short lines. For the computer numerical control, the feedrate profile for short line tool path should be smooth and optimized in order to achieve high machining quality and high speed. In high speed machining, the feedrate profile also has a strong influence on contour accuracy. This paper presents a new real-time smooth feedrate planning algorithm for short line tool path, in which the contour error constraint is included. To realize contour error control, the feedrate is adaptively adjusted based on the curvature radius of the tool path, which is directly estimated from the short lines. The 7-phase jerk-limited look-ahead planning is employed to generate a smooth feedrate profile. The target feedrate filter (TFF) and planning units merging techniques are developed to improve the smoothness of the feedrate profile and reduce the overhead on look-ahead. The advantage of the proposed algorithm is that it is not only convenient to achieve the balance among accuracy, smoothness and productivity by adjusting parameters, but also efficient in design, which makes it possible to be implemented on low cost hardware platforms. Experiment results demonstrate the feasibility of the proposed algorithm on smooth feedrate planning and contour error control for continuous short line tool path. (C) 2013 Elsevier Ltd. All rights reserved.

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