Mining & Mineral Processing

Article Engineering, Chemical

Ultrasonic pretreatment for enhancing flotation separation of elemental sulfur and silver-bearing lead minerals from an oxidative pressure leaching residue of zinc sulfide

Canneng Chen, Song Zhang, Quanjun Liu, Luzheng Chen, Yongjun Xian, Yijie Wang

Summary: This study introduces the use of ultrasonic pretreatment to enhance the flotation separation of elemental sulfur and silver-bearing lead minerals from ultrafine residue. The results show that ultrasonic pretreatment effectively liberates associated sulfur and improves the separation of sulfur and silver-bearing lead minerals. Under optimized conditions, ultrasonic pretreatment significantly improves the recovery and grade of sulfur in the concentrate, as well as the recovery of lead and silver in the tailings.

MINERALS ENGINEERING (2024)

Article Engineering, Chemical

Study on segregation-impacted hindered settling of fine copper tailings using a modified Kynch's approach

Yuan Li, Dirk van Zyl

Summary: This paper presents a modified Kynch's approach to explain the hindered settling behavior of suspensions impacted by segregation. The experimental data and predicted results confirm the effectiveness of the proposed method.

MINERALS ENGINEERING (2024)

Article Engineering, Chemical

In-situ study of texture-breakage coupling in a copper ore using X-ray micro-CT

Yulai Zhang, Nicolas Francois, Richard W. Henley, Lydia Knuefing, Michael Turner, Mohammad Saadatfar, Frank Brink, Mark Knackstedt

Summary: This study presents a quantitative method for the 3D characterization of ore texture and breakage using X-ray micro-CT and in-situ micromechanical test. The research focuses on a porphyry copper ore and demonstrates the dominant role of internal breakage in grain boundary fracturing. The study also discusses the influence of microporous regions, size reduction, ore texture, and breakage characteristics on the degree of liberation of copper minerals.

MINERALS ENGINEERING (2024)

Article Engineering, Chemical

A high productivity bioprocess for obtaining metallic copper from printed circuit boards (PCBs)

Nieves Iglesias-Gonzalez, Antonio D. Dorado, Pablo Ramirez, Alfonso Mazuelos

Summary: A global process for recovering copper from end-of-life mobile phones is proposed, which combines bioleaching and solvent extraction and electrowinning to achieve efficient and sustainable copper recovery.

MINERALS ENGINEERING (2024)

Article Engineering, Chemical

Short-long temporal graph convolution network for grade monitoring in a first zinc rougher

Yuze Zhong, Zhaohui Tang, Hu Zhang, Yongfang Xie, Juncen Guo

Summary: Utilizing a short-long temporal graph convolution network (SLTGCN) trained with multiple froth videos, this study successfully monitors the tailings grade of the first rougher layer in a zinc flotation circuit. By treating visual features and similarity graphs as nodes and edges in a graph respectively, the proposed model makes full use of temporal information to predict the tailings grade with improved accuracy compared to existing methods.

MINERALS ENGINEERING (2024)

Article Engineering, Chemical

The effects of indigenous microorganisms and water treatment with ion exchange resin on Cu-Ni flotation performance

Hanna Miettinen, Malin Bomberg, Ozlem Bicak, Zafir Ekmekci, Paivi Kinnunen

Summary: Mineral processing requires large amounts of water, and reducing water consumption through recirculation and closing water loops is important. However, this can lead to the accumulation of contaminants in the process water, which can negatively affect the process performance. In this study, the impact of microorganisms on flotation performance was investigated, and ion exchange was evaluated for removing dissolved sulfur species and microorganisms from water. The results showed that adding microorganisms had a positive effect on flotation selectivity, especially for nickel. Different water types, process water and final tailings water, behaved slightly differently. Ion exchange proved to be effective in removing sulfur species and microorganisms, and dissolved air flotation was a successful pretreatment for ion exchange in removing microorganisms.

MINERALS ENGINEERING (2024)

Article Engineering, Chemical

An improved model for predicting froth recovery

S. J. Neethling, D. Mesa, P. R. Brito-Parada

Summary: In this paper, a model for froth recovery that incorporates the effects of detachment and subsequent transport of particles is presented. The model is compared to experimental results and shown to accurately describe the evolution of froth recovery behavior under decreasing froth stability.

MINERALS ENGINEERING (2024)

Article Engineering, Chemical

The combination of calcium hypochlorite and fulvic acid as an efficient arsenopyrite depressant in Cu-As separation

Yimei Xiao, Jinchan Feng, Bingqiao Yang, Huihua Luo, Fang Zhou

Summary: In this study, the use of fulvic acid as a depressant for the flotation separation of chalcopyrite from arsenopyrite was investigated. It was found that fulvic acid strongly depressed arsenopyrite while having little influence on chalcopyrite flotation. The addition of calcium hypochlorite facilitated the adsorption of fulvic acid on arsenopyrite surface.

MINERALS ENGINEERING (2024)

Article Engineering, Chemical

Mechanism and kinetic study of rare earth extraction from allanite by direct acid leaching

Wei Liu, Zhongqing Xiao, Subodh Das, Wencai Zhang

Summary: This study conducted direct acid leaching to recover rare earth elements from an allanite ore, and examined the effects of operational variables on the extraction efficiency. The results showed that under certain conditions, the extraction efficiency of rare earth elements was high.

MINERALS ENGINEERING (2024)

Article Engineering, Chemical

Efficient recovery of vanadium from calcification roasted-acid leaching tailings enhanced by ultrasound in H2SO4-H2O2 system

Haoyu Li, Qian Ren, Jinfeng Tian, Shihong Tian, Jun Wang, Xuejun Zhu, Yuanhong Shang, Jiayuan Liu, Liping Fu

Summary: This study compares the conventional leaching process with the ultrasound-H2O2 synergistic enhanced process for extracting residual vanadium from calcification roasted-acid leaching tailings, and optimizes the experimental parameters. The findings show that the ultrasound-H2O2 synergistic vanadium leaching process increases the leaching rate by 63.64% and reduces energy consumption by 50%. The enhancement mechanism is attributed to the effective decomposition of H2O2 into center dot OH radicals under ultrasound, which provides higher oxidation potential and accelerates the reaction process. The process also enhances cavitation effects and increases the reaction area by destroying the composite oxide structure on the surface of the tailing particles. In conclusion, the ultrasound-H2O2 synergistic vanadium leaching process holds great potential in the management and recovery of industrial tailings.

MINERALS ENGINEERING (2024)

Article Engineering, Chemical

Molecular-level study of hydrophobic interactions during low-rank coal particle-bubble attachment

Bo Hao, Minqiang Fan

Summary: Particle-bubble attachment is crucial in coal and mineral flotation processes. In this study, the attachment process of low-rank coal particles to the bubble surface was simulated, revealing the important role of water film rupture in particle attachment.

MINERALS ENGINEERING (2024)

Article Metallurgy & Metallurgical Engineering

Optimization of Airflow Distribution in Mine Ventilation Networks Using the Modified Sooty Tern Optimization Algorithm

Jinmiao Wang, Jun Xiao, Yan Xue, Lixue Wen, Dongping Shi

Summary: This paper aims to reduce the energy consumption of mine ventilation system by establishing a mathematical model and applying optimization algorithms. The experimental results demonstrate that the energy consumption of the mine can be significantly reduced, which is of great value for the safety and clean production of the mine.

MINING METALLURGY & EXPLORATION (2023)

Article Metallurgy & Metallurgical Engineering

Study on the Guiding Mechanism of Multiple and Empty Holes Under Explosion Load

Ruyang Cao, Yunpeng Li, Chun Feng, Yiming Zhang

Summary: In the past, the selection of the number of empty holes between blast holes relied on subjective experience, leading to unsatisfactory results. This study established a numerical model and conducted simulations to determine the optimal number of empty holes for inducing crack propagation. By adjusting the number of empty holes, effective penetration and fracture zone direction can be achieved.

MINING METALLURGY & EXPLORATION (2023)

Article Metallurgy & Metallurgical Engineering

Road Condition Monitoring Utilizing UAV Photogrammetry Aligned to Principal Curve of Mine Haul Truck Path

Alexander Douglas, Martin Langenderfer, Catherine Johnson

Summary: This study proposes a method using UAV and haul truck's GNSS to identify and quantify defects in mine haul roads. By analyzing the road center line and generating a dense point cloud, the surface roughness and grade inconsistencies can be accurately assessed, aiding in optimizing road remediation and reducing costs.

MINING METALLURGY & EXPLORATION (2023)

Article Metallurgy & Metallurgical Engineering

Recovery of Valuable Metals from Iron-Rich Pyrite Cinder by Chlorination-Volatilization Method

Peiwei Han, Zhengchen Li, Yubo Tu, Tianyi Zhao, Lianqi Wei, Shufeng Ye

Summary: This study investigated the effect of oxygen partial pressure on the volatilization percentages of valuable metals from iron-rich pyrite cinder using the chlorination-volatilization method with CaCl2 as the chlorinating agent. X-ray diffraction analysis revealed the presence of CuCl2, CuCl, PbCl2, and ZnCl2 in the volatile products. The volatilization percentages of Au and Pb were almost unaffected by oxygen partial pressure. The volatilization percentages of Cu and Zn were negatively correlated with oxygen partial pressure when the CaCl2 dosage was no more than 4 wt%, and almost uncorrelated with oxygen partial pressure at a CaCl2 dosage of 6 wt%.

MINING METALLURGY & EXPLORATION (2023)

Article Metallurgy & Metallurgical Engineering

Are Fatigue and Sleepiness the Same? A Brief Introduction to the Differences and Similarities and Their Implications for Work Safety

Max Barham, Tim Bauerle, Brianna Eiter

Summary: This study provided an overview of similarities and differences between fatigue-related risk and sleepiness in the mining industry, and presented a visual model to highlight these points. Expanding industry knowledge can help develop more targeted risk management practices.

MINING METALLURGY & EXPLORATION (2023)

Article Materials Science, Multidisciplinary

Adsorbed Gas Storage Digital Twin

Georg Klepp

Summary: One possibility for energy storage is using fuels like hydrogen or methane, but feasible storage methods are needed. Storage by adsorption in porous media using nano-carbons, metal-organic frameworks, or metal hydrides as adsorbents is an alternative to high-pressure or cryogenic gas storage. Digital twins based on machine learning are being developed to simplify the analysis and prediction of the models. Assessing the performance of the adsorption tanks requires considering mass and energy balance, phase equilibrium, and spatial distribution of properties.
Article Environmental Sciences

A New index and control method of filling effect for cemented paste backfill in coal mines

Hao Liu, Xuejie Deng, Xiaoming Shi, Zhenchao Wang, Ning Jia, Erol Yilmaz, Liguo Bian

Summary: A new filling effect index, FBR, is proposed in this study through experimental tests and theoretical analysis. The sensitivity of FBR is investigated and the control method of FBR is obtained. The results show that reducing the void between the filling body and roof and increasing the UCS of the backfill body both can significantly increase the FBR.

INTERNATIONAL JOURNAL OF MINING RECLAMATION AND ENVIRONMENT (2023)

Article Materials Science, Multidisciplinary

Recovery of Platinum Group Metals from Spent Automobile Exhaust Catalysts

Jinxi Qiao, Ailiang Chen, Xueyi Guo, Dong Li, Junhong Lin

Summary: This paper investigates the extraction method of precious metals in spent automobile exhaust catalysts. It proposes the use of ferric chloride as an oxidant to efficiently leach palladium in a hydrochloric acid system, and further oxidize the leaching residue by hydrogen peroxide. The experimental results show that the comprehensive leaching ratios of platinum, palladium, and rhodium are relatively high.
Article Materials Science, Multidisciplinary

Study on the Cavitation and Dissociation of Sulfur from Zinc Leaching Residue

Weizhi Zeng, Xiangyu Hu, Yang Yan, Bingxin Chen, Yongming Chen, Chaobo Tang, Jianguang Yang

Summary: This paper studies the process of treating zinc leaching residue by cavitation and dissociation technology, and forms the control technology of zinc leaching residue monomer through process optimization tests. The optimal conditions for treatment are a reactor temperature of 80 degrees C, a gas flow of 6 x 10-5 kg L-1, a pulp concentration of 5 g L-1, and air as the gas phase input, achieving a sulfur recovery rate of 85.4%.