Strong and binder free structured zeolite sorbents with very high CO2-over-N2 selectivities and high capacities to adsorb CO2 rapidly

Mechanically strong monoliths of zeolite NaKA with a hierarchy of pores displayed very high CO2-over-N-2 selectivity. The zeolite monoliths were produced by pulsed current processing (PCP) without the use of added binders and with a preserved microporous crystal structure. Adsorption isotherms of CO2 and N-2 were determined and used to predict the co-adsorption of CO2 and N-2 using ideal adsorbed solution theory (IAST). The IAST predictions showed that monolithic adsorbents of NaKA could reach an extraordinarily high CO2-over-N-2 selectivity in a binary mixture with a composition similar to flue gas (15 mol% CO2 and 85 mol% N2 at 25 degrees C and 101 kPa). Structured NaKA monoliths with a K+ content of 9.9 at% combined a CO2-over-N-2 selectivity of >1100 with a high CO2 adsorption capacity (4 mmol g(-1)) and a fast adsorption kinetics (on the order of one minute). Estimates of a figure of merit (F) based on IAST CO2-over-N-2 selectivity, and time-dependent CO2 uptake capacity, suggest that PCP-produced structured NaKA with a K+ content of 9.9 at% offers a performance far superior to 13X adsorbents, in particular at short cycle times.