Journal
CIRP ANNALS-MANUFACTURING TECHNOLOGY
Volume 63, Issue 1, Pages 125-128Publisher
ELSEVIER
DOI: 10.1016/j.cirp.2014.03.075
Keywords
Deep hole drilling; Cutting edge; Hole straightness
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Straightness control in gundrilling of deep, thin-walled holes on Inconel-718 is challenging due to insufficiently explored phenomena governed by the tool edge radius effects. Such effects are activated by conservative drilling conditions for Inconel-718, which transforms the chip formation mode to a thrust-dominated mechanism. Critical changes in force generation are thus resulted, which affect the characteristics of drill deflection and thin wall deformation. In consequence, the drill's self-piloting capability deteriorates - leading to uncontrollable deflection and hole misalignment. A mechanistic model uniting the underlying force, drill deflection, wall deformation and process kinematics is proposed and substantiated, as well. (C) 2014 CIRP.
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