4.7 Article

Campaign planning in time-indexed model formulations

Journal

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH
Volume 43, Issue 1, Pages 49-66

Publisher

TAYLOR & FRANCIS LTD
DOI: 10.1080/00207540412331285823

Keywords

integer programming; lot-sizing; campaign production; batch production; process industries

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This paper deals with a production planning problem typical for process industries. There the production amount of one continuous production run - referred to as a campaign - is often constrained by a lower and/or upper bound or such that it has to be in multiples of a predefined batch size. For this kind of problem, a new mixed-integer-programming model formulation is proposed that is based on a standard lot-sizing model with uniform time buckets. Thereby the concept of time continuity is integrated into a standard bucket-oriented lot-sizing model formulation. Furthermore, some algorithmic ( valid inequalities) and modelling enhancements to the formulation are presented. Extensive computational tests show that this new model formulation clearly outperforms a benchmark model formulation. Moreover, they show the additional computational effort associated with different types of restrictions imposed on campaigns.

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