Specific Photosynthetic Rate Enhancement by Cyanobacteria Coated Onto Paper Enables Engineering of Highly Reactive Cellular Biocomposite Leaves

We describe a latex wet coalescence extrusive coating method that produces up to 10-fold specific photosynthetic rate enhancements by nitrate-limited non-growing cyanobacteria deposited onto paper, hydrated and placed in the gas-phase of small tube photobioreactors. These plant leaf-like biocomposites were used to study the tolerance of cyanobacteria strains to illumination and temperature using a solar simulator. We report sustained CO2 absorption and O-2 production for 500 h by hydrated gas-phase paper coatings of non-growing Synechococcus PCC7002, Synechocystis PCC6803, Synechocystis PCC6308, and Anabaena PCC7120. Nitrate-starved cyanobacteria immobilized on the paper surface by the latex binder did not grow out of the coatings into the bulk liquid. The average CO2 consumption rate in Synechococcus coatings is 5.67 mmol m(-2) h(-1) which is remarkably close to the rate reported in the literature for Arabidopsis thaliana leaves under similar experimental conditions (18 mmol m(-2) h(-1)). We observed average ratios of oxygen production to carbon dioxide consumption (photosynthetic quotient, PQ) between 1.3 and 1.4, which may indicate a strong dependence on nitrate assimilation during growth and was used to develop a non-growth media formulation for intrinsic kinetics studies. Photosynthetic intensification factors (PIF) (O-2 production by nitrate-limited cyanobacteria in latex coatings/O-2 produced by nitrate-limited cell suspensions) in cyanobacteria biocomposites prepared from wet cell pellets concentrated 100- to 300-fold show 7-10 times higher specific reactivity compared to cells in suspension under identical nitrate-limited non-growth conditions. This is the first report of changes of cyanobacteria tolerance to temperature and light intensities after deposition as a thin coating on a porous matrix, which has important implications for gas-phase photobioreactor design using porous composite materials. Cryo-fracture SEM and confocal microscopy images of cell coating distribution on the paper biocomposite suggest that the spatial arrangement of the cells in the coating can affect photoreactivity. This technique could be used to fabricate very stable, multi-organism composite coatings on flexible microfluidic devices in the gas-phase capable of harvesting light in a broader range of wavelengths, to optimize thermotolerant, desiccation tolerant, or halotolerant cyanobacteria that produce O-2 with secretion of liquid-fuel precursors synthesized from CO2. (C) 2014 Wiley Periodicals, Inc.