Influence of the composition on the structure and electrochemical characteristics of the PEFC cathode

The influence the composition of the cathode has on its structure and electrochemical performance was investigated for a Nafion content spanning from 10 to 70 wt.%. The cathodes were formed on a Nafion membrane by the spray method and using 20 wt.% Pt on Vulcan (E-TEK). Materials characterisation (SEM, STEM, gas and mercury porosimetry, electron conductivity) and electrochemical characterisation (steady-state polarisation curve, impedance spectroscopy in O-2 and current-pulse measurements in N-2) were performed. The impedance spectra were analysed using our dynamic agglomerate model. The results indicate that the agglomerate model is valid until a Nafion content of about 45 wt.%. Pt/C and Nation are homogeneously mixed for any composition and no Nafion film was observed. The cathodes containing 36-43 wt.% Nation display a single or double Tafel slope behaviour ascribed to diffusion limitations in the agglomerates. At larger Nation content, the agglomerate model can describe the curves only by assuming a diffusion coefficient 3-4 decades smaller than that of gases. At such compositions, the porosity was only 10%. These results were interpreted as a blocking of the pores and a non-percolating pore system for too large Nafion contents. (C) 2003 Elsevier Ltd. All rights reserved.