Influence of mechanical surface treatment on fatigue life of bonded joints

Adhesively bonded joints can support a longer fatigue life if compared to conventional joining techniques, provided that a set of requirements is fulfilled. One of the most important requirements is the mechanical preparation of the bonded joint surface, which improves the joint interface adhesion. The aim of this work is to investigate the influence of surface roughness of mild steel substrates on fatigue behavior in adhesive bonded plates. To accomplish this objective, three different surface treatments were used on A36 steel substrate specimens, namely sand blasting, grit blasting, and bristle blasting. Bonded plate specimens, using end-notched flexure format, with a thin adhesive epoxy layer were manufactured and tested, under mode II loading condition, in both static and dynamic tests. The results confirm the importance of surface treatment of the substrate on the fatigue life, confirming that adhesively bonded joints have significant performance differences when subjected to static and dynamic loadings.