Thermal fatigue resistance of H13 steel treated by selective laser surface melting and CrNi alloying

In this study, the selective laser surface melting and laser surface alloying technologies were adopted to improve the thermal fatigue resistance of medium carbon hot-work die steel (H13) by a CO2 laser. Two kinds of mixed chromium (Cr) and nickel (Ni) powders were used as the laser alloying materials, and the effects of the mixing ratio on the thermal fatigue resistance were investigated thoroughly. Some important results such as cross-sectional morphology, phases, hardness and thermal fatigue behavior were analyzed and evaluated. It indicates that the laser surface alloying technique using mixed powder with ratio of 75% Cr-25% Ni can considerably enhance the thermal fatigue resistance of the H13 steel. The laser alloyed zone has excellent properties such as preventing crack initiation and oxidation corrosion compared with original H13. Thermal cracking and oxidation corrosion that occurred at substrate surface can be surrounded and intercepted by a gridded laser strengthened structure. Therefore, the naturally developed cracks could be effectively prevented. Theses results and analysis show that laser surface technique can be positively used to improve surface mechanical properties of H13 dies. (C) 2013 Elsevier B.V. All rights reserved.