Thin-film metal catalyst for the production of multi-wall and single-wall carbon nanotubes

We present a detailed study of the growth of multiwall and single-wall carbon nanotubes (SWCNTs) by chemical-vapor deposition using a thin-film triple metal (Al/Fe/Mo) catalyst. Using Nanoauger spectroscopy, a full map of the metals in the sample surface is constructed and their evolution followed at different deposition temperatures. During the formation of SWCNTs at high temperatures (similar to1000 degreesC), the initial iron layer (similar to1 nm) is transformed into nanosized particles at the surface. In addition, the Al layer also plays a critical role during the annealing process by being altered into AlxOy particles. These particles act as a suitable underlayer to stabilize the nanosized Fe catalyst for nanotube growth. We also show that it is possible to resolve SWCNTs by mapping the areal intensity of carbon KVV Auger electrons. (C) 2004 American Institute of Physics.