Formation of thin calcium carbonate films with aragonite and vaterite forms coexisting with polyacrylic acids and chitosan membranes

CaCO3 crystallization on a chitosan membrane was studied using diffusion of (NH4)(2)CO3 vapors into a CaCl2 solution containing differing added amounts of two polyacrylic acids (PAAs) with molecular weights of ca. 2.0 x 10(3) and ca. 4.5 x 10(4). The coexistence of PAA and the chitosan membranes produced thin CaCO3 island crystals, which developed into a continuous CaCO3 film oil the membranes. Continuous CaCO3 films consisting of only aragonite formed on the chitosan membranes at the optimum amount of PAA. When the amount of PAA is not optimum, the polymorph of CaCO3 switches from aragonite to vaterite, and the morphology has a tendency to become an isolated island structure. The formation of the aragonite and vaterite island crystals and the appearance of a range of added PAA suitable for their formation are explained by the action of two parallel phenomena: (a) the high concentration of Ca2+ ions in the chitosan membrane vicinity is achieved by the interaction between the -COO- groups of PAA adsorbed by the -NH3+ groups of the chitosan membrane through an electrostatic force and free Ca2+ ions in the CaCl2 solution, which produces the high supersaturation with CaCO3 in the membrane vicinity during CO2 diffusion; (b) PAA, remaining as mobile carboxylic anions in the CaCO3 solution, inhibits the growth of the CaCO3 island crystals by its adsorption. The CaCO3 supersaturation in the membrane vicinity is controlled by regulating the balance of these phenomena, which leads to the formation of the desired CaCO3 polymorph. (C) 2004 Elsevier Inc. All rights reserved.