Microfoaming of flax and wood fibre reinforced polypropylene composites

Natural and wood fibre reinforced plastics as a relatively new group of environmental friendly materials have been extensively applied in interior, building applications and in the automobile industry. Among others, natural and wood fibre reinforced foamed polymer materials are of high significance because of the possibility of their reducing the density of automotive components which have a cellular structure. However, the properties of these materials have not been fully investigated and described. Microcellular composites of polypropylene containing natural and wood fibre was prepared using an injection moulding process. In the present work, the manufacturing technology of natural and wood fibre reinforced polymer microfoams was developed and the influence of fibre and microvoid content on its property spectrum was systematically investigated. The forming of microvoids and the degree of foaming related to the variation of the processing parameters in connection with manufacture technology was characterised. Measurement of density, cell size, tensile and flexural properties of the prepared composites was carried out. The cell structure is dependent on flow direction of foaming. The density of microfoamed wood fibre-PP composites was reduced by about 24% and decreased by as much as 0.77 g/cm(3). Light microscopy showed that the cells are circular and it was also observed that the maximum cell sizes are between 10-50 mu m. Water absorption and scanning electron microscopy of the composites were also investigated. Considering the experimental results, it can be deduced that the microcellular composites exhibit a possible combination of relatively good engineering properties and lower density for different technical applications.