Hydrogen production by steam gasification of polypropylene with various nickel catalysts

Several nickel-based catalysts (Ni/Al2O3, Ni/MgO, Ni/CeO2, Ni/ZSM-5, Ni-Al, Ni-Mg-Al and Ni/CeO2/Al2O3) have been prepared and investigated for their suitability for the production of hydrogen from the two-stage pyrolysis-gasification of polypropylene. Experiments were conducted at a pyrolysis temperature of 500 degrees C and gasification temperature was kept constant at 800 degrees C with a catalyst/polypropylene ratio of 0.5. Fresh and reacted catalysts were characterized using a variety of methods, including, thermogravimetric analysis, scanning electron microscopy with energy dispersive X-ray spectrometry and transmission electron microscopy. The results showed that Ni/Al2O3 was deactivated by two types of carbons (monoatomic carbons and filamentous carbons) with a total coke deposition of 11.2 wt.% after reaction, although it showed to be an effective catalyst for the production of hydrogen with a production of 26.7 wt.% of the theoretical yield of hydrogen from that available in the polypropylene. The Ni/MgO catalyst showed low catalytic activity for H-2 production, which might be due to the formation of monoatomic carbons on the surface of the catalyst, blocking the access of gaseous products to the catalyst. Ni-Al (1:2) and Ni-Mg-Al (1:1:2) catalysts prepared by co-precipitation showed good catalytic abilities in terms of both H-2 production and prevention of coke formation. The ZSM-5 zeolite with higher surface area was also shown to be a good support for the nickel-based catalyst, since, the Ni/ZSM-5 catalyst showed a high rate of hydrogen production (44.3 wt.% of theoretical) from the pyrolysis-gasification of polypropylene. (C) 2008 Elsevier B.V. All rights reserved.